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Absolute Filtration

Design, construction, installation and maintenance of absolute filters for industry in all sizes and flow rates.

What is absolute filtration

Absolute filtration is the highest degree of abatement of suspended particles currently achievable by industrial filters. An absolute filter is able to retain percentages of substances up to 99.999995%, whether it is fumes or dust: this makes its use indispensable in numerous types of industrial processes, often in the chemical and pharmaceutical fields but also in many other sectors where fine filtration is not sufficient.

Why is absolute filtration carried out

The reasons for installing absolute filtration systems are essentially of two types: the first is dictated by specific regulatory requirements and the protection of the environment and the health of workers, while the second is a production choice.

As regards the first category of application, absolute filters must be installed in all industrial areas where the particular processingoperations If the substances released into the air are potentially toxic, carcinogenic, or otherwise so dangerous as to render so-called fine filtration insufficient, then in all these cases, the air emitted after filtration—whether expelled into the external environment or reintroduced into the work environment, as happens for example in cleanrooms—must be functionally free of any polluting substance residue. This avoids both environmental pollution and the toxic contamination of the air that workers breathe daily in the workplace.

In the second type of application of absolute filtration, the substances released into the air are not toxic, but are of such value that it is economically advantageous to retain them rather than letting them disperse: a classic example of this situationand are goldsmith workshops , where the loss of gold dust and other precious metals can represent, over time, a significant waste. In this case, the function of the absolute filter is precisely to recover and retain all substances that would otherwise be lost, and which will instead be recovered during the disposal of the exhausted filter.


The relevant regulations for absolute filters

A sensitive issue such as the protection of health and the environment is naturally regulated by a series of specific regulations. The rules governing the production of absolute filtration systems are contained in European Standard EN 1822 (based in turn on DIN 24183), which is divided into five paragraphs dedicated to different aspects of the issue, specifying the characteristics required for the different classes of HEPA and ULPA absolute filters.

The application areas of absolute filtration

Industrial absolute filters, as mentioned above, are used in a vast variety of different industrial and production fields.
A partial list cannot fail to include at least the following:
Pharmaceutical
Foundry
Forging
Plating
Rubber
Waste treatment plants
Paper industry – paper scraps and dust
Wood
Marble and inert materials
Mechanic
Nautical
Fiberglass
Goldsmith
Plastic
Die casting
Restoration
Iron and steel
Metal stamping
Textile
Transport and rolling stock

The cartridge filtration products of Bruno Balducci srl

As manufacturers of our cartridge filters, here at Bruno Balducci srl we are able to design and customize each filter according to the application conditions, the sector of use and the filtration efficiency required by the customer.

We are able to create for you filters with vertical or horizontal mounting of the cartridges, in both fixed and wheeled models depending on the need, using the material of your choice among galvanized sheet metal, painted carbon steel, AISI304 and AISI316, also creating cartridge filters usable in Atex environments ; we can also supply you with any replacement cartridge for filter replacement.

In addition to this we can custom build for you components and spare parts for older systems, for which it has become difficult or impossible to find original spare parts on the marketOur service includes, in fact, in addition to design and production, also all the maintenance operations necessary to maintain your filtration devices in perfect efficiency.